Nanoparticle Deposition RF Atom Sources for atomic oxygen and atomic nitrogen Mini E-beam evaporators RF Ion Sources Thermal atomic oxygen and atomic hydrogen source Deposition systems

 

RF Atom Source for atomic oxygen and atomic nitrogen

Neutral, atomic species have been shown to be highly beneficial in the growth of high-quality compound materials.   Molecular gases such as oxygen or nitrogen are many orders of magnitude less reactive than if dissociated into atomic form.  Consequently, oxide formation using molecular oxygen commonly requires highly elevated temperatures and/or extended oxidation periods, while molecular nitrogen shows negligible reactivity for most materials. Using dissociated species increases the reactivity by many orders of magnitude and therefore allows oxides or nitrides to be grown at low pressure and at reasonable substrate temperatures.  However, ionic species generated in plasma processes tend to be energetic, and will create point defects on impact with the growing film, rendering many films useless for their intended purpose. Atomic species, on the other hand, carry negligible kinetic energy and therefore allow rapid film growth without generating defects. 

 

RF atom sources have been used with great success in many semiconductor film-growth applications, such as GaN, GaInNAs, ultra-thin Al2O3, high-K dielectrics and are being employed in a range of other applications such as data storage, catalytic films, and surface cleaning with atomic hydrogen.

 

MANTIS MATS-Series RF atom sources are designed for use in the most demanding applications.  The coaxial RF coil is optimized for power transfer to the plasma zone, with full coupling along the entire length of the coil, ensuring even dissociation and maximum atomic flux.  The support components are constructed in such a manner as to avoid RF coupling from the coil, hence further minimizing power losses.  These components are also far removed from the coil, thus avoiding the possibility of accidental contact with the RF coil as is more common in other designs. Most important, the source is extremely well cooled, thus minimising film contamination from outgassing at hot metal surfaces.

The discharge zone is manufactured from high-quality materials ensuring minimal contamination of the beam.   The source incorporates a zero-ion current configuration as standard and can be fitted with a unique beam-thermaliser to reduce the energy of the small fraction of energetic neutrals which commonly emerge from all plasma-based atom sources.

The end-user can define the optimum gas flow by selecting from a range of different end-plates.  These plates can be further customized to give maximum uniformity for a given sample size, distance and angle to the source.

 

  • Plasma emission monitoring. The sources can be equipped with an optical monitoring system to give a precise measurement of the intensity of the plasma emission lines, and hence a relative measure of the atomic flux emerging from the source.

  • Plasma Control. In Conjunction with emission monitoring, this option allows control of the RF power to maintain a constant emission intensity and hence a constant atomic flux.

  • Automatic Tuning. The sources use a manual tuning unit as standard to match the impedance of the source to the RF power supply. This can be replaced with an automatic tuning unit to automate the process both at start-up and during operation. 

 

Model

MATS20

MATS30

MATS60

MATS175

Max. Power

400 Watts

600 Watts

600 Watts

1000 Watts

Max. Gas Flow*

20 sccm

20 sccm

30 sccm

50 sccm

Min. Fas Flow *

0.01 sccm

0.01 sccm

0.01 sccm

0.1 sccm

Beam Diameter
(at source exit)

20mm

30 mm

60 mm

175 mm

Mounting Flange

NW35CF
(2 3/4")

NW63CF
(4 ½ “)

NW100CF (6”)

NW200CF (10”)

In-vacuum Diameter 34mm 57mm 98mm 196mm

In-vacuum Length**
(Standard)

290mm

290 mm

290 mm

310 mm

Cooling

Water

Water

Water

Water

Aperture/Discharge Tube Material***

Quartz
Alumina
PBN

Quartz
Alumina
PBN

Quartz
PBN

Quartz
PBN

* The gas flow range can be selected by the user by changing the front aperture plate.
** A different length may be specified a the time of purchase. Please contact Mantis for Minimum/maximum lengths for each model.
*** Please contact Mantis for material recommendations for use with different gases.